DOIKA Process

Our product is our process

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Fineblanking for automotive components and other industries

Finest Blanking is our attitude. It defines not only our processes, but also the way we work. At ELAY, every product and manufacturing process is meticulously managed, combining precision, safety, and quality. We are committed to innovation and continuous improvement, leveraging advanced technologies to deliver agile and efficient solutions to our customers.

We anticipate industry challenges with expertise and creativity, developing cutting-edge processes that optimise performance and help raise industry standards. This is the commitment that ELAY stands for: excellence driven by a vision for the future.

Production plants

Sales offices

549

Employees

100

Million of € in sales

Company

DOIKA Process: Precision, Control, Automation and Integration

DOIKA represents the essence of Precision, Control, Automation and Integration in the production of highly complex metal components. This enables us to deliver reliable, high-quality parts seamlessly integrated into our customers' production processes.

More than a method, the DOIKA Process is a standard of excellence: on-time delivery, error-free processes, and the flexibility to meet the most demanding requirements.

Applications

Automotive

At ELAY, we manufacture precision metal components for various uses including seats, chassis, locking and transmission systems. We have one of the widest ranges in the sector, both in terms of the number of references and in dimensions, thicknesses, materials and finishings.

We are a globally operating automotive parts supplier. Many of the leading brands in the sector incorporate parts produced in our plants.

Other industries

Our innovative spirit has led us to apply fineblanking technology in other sectors, where its added value was still unknown.

We have therefore diversified our activity by collaborating with industries seeking demanding technical solutions, adapting our processes to new applications with the same reliability as always.

Advanced manufacturing technologies

Innovation beyond fineblanking

As a leader in fineblanking, plastic overmoulding and advanced manufacturing processes, ELAY transforms complexity into precision. Our process engineering not only designs solutions, but integrates them with absolute control, ensuring quality, efficiency and reliability in every part produced.

Our development capacity allows us to manufacture complex parts with high technical difficulty, combining prototyping, simulation and innovative processes to adapt to the most demanding challenges of the industry.

Fineblanking

We apply fineblanking technology to manufacture complex parts with very tight tolerances.

Plastic overmoulding

We use the plastic overmoulding technique, which allows complex parts with very narrow walls to be overmoulded by applying pressure.

Precision finishings

We have a range of precision finishing technologies to suit the requirements of each part.

Complementary operations

We provide integrated value-added processes, either directly or through our network of international partners.

Service

We create value beyond the product

At ELAY, we accompany the customer from the initial phases of the project to the final delivery. We collaborate in the development of solutions that are optimised in terms of functionality, cost and feasibility, and we have a flexible structure that guarantees reliable deliveries, in quantity and on time, anywhere in the world.

Product co-design and die development

At ELAY, we understand that a well-designed part starts long before it is manufactured. For this reason, we offer a co-design service focused on accompanying the customer from the initial stages of development, providing our specific know-how in fineblanking and die design.

Global logistics for component supply

At ELAY we offer logistics solutions capable of responding to our customers wherever they are.

We have the resources, network and experience to ensure reliable and efficient international deliveries.

Regardless of where the need arises, we are ready to support each project no matter where it is located.

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